Technical Guarantee Section

Design and manufacturing process

Our production line is oriented towards quality criteria, paying special attention to safety and functionality. Thanks to the close contact with our customers, we observe many improvements and new products and needs that allow us a continuous improvement.

First, we conduct a market study, analyzing social needs and demands and observing existing products. Next, we consider the alternatives, in relation to the possible options to be developed, from which the most appropriate route is selected. For the development of the idea, the involved providers and the temporary planning are taken into account.

The next step is the pre-design of the product, with the realization of diagrams and plans, the definition of preliminary characteristics and the estimation of costs. Next, a feasibility study is carried out and the prototype is designed. Then, calculations and assembly are carried out, with prototype plans, cuttings, choice of materials and finishes. After these stages in the manufacturing process, this first product is tested to verify the validation. If everything is correct, the prototype is requested, the technical and assembly documentation is developed, prototype tests are carried out and the tests and installation are carried out, observing the possible problems of operation and assembly.

Once again, a validation test is carried out again and, if all the conclusions are optimal, the product is standardized with technical and commercial procedures. In the last phase of the process, the cuts are made, the products are coded and the manuals are designed. Then the descriptions are written, the images are designed and the videos of the products are edited. Finally, prices are established and proceeds to the start of the sale.

Diseño entreplantas

Patente

Mezzanine-Systeme von TECRO sind auf allen Schutzebenen gesetzlich geschützt. Im Jahr 2007 haben wir das nationale TecroOne-Patent für unsere industriellen Nutzungsstrukturen erworben. Ein Jahr später wurde die Marke TecroStar geboren. Derzeit sind die Marken TECRO, TecroOne und TecroStar registrierte Unternehmen auf europäischer Ebene.

 
Darüber hinaus verfügt TECRO Montadores über Patente für die Herstellung von Teleskop-Zwischengeschossen sowohl in Spanien als auch international. Ebenso haben wir, wie die meisten Unternehmen, die im Bereich der Rechtmäßigkeit tätig sind, eine Reihe von Pflichten und Rechten, deren Beeinträchtigung wichtige Verstöße und gerichtliche Strafen nach sich ziehen kann.

Jeder Benutzer oder Kunde kann unsere Datenschutzerklärung einsehen, die auf der Website www.tecrostar.com/ veröffentlicht wird. Dort werden die Grenzen der Nutzung der Informationen und Bilder erläutert, die in dem oben genannten Abschnitt erscheinen. TECRO wird auch von einem Rechtsberatungsteam unterstützt, um die Zuverlässigkeit und Qualität unserer Produkte zu gewährleisten.

Diseño entreplantas

Experience

TECRO's experience in all types of sectors guarantees a positive result. Our history starts in 1999 as installers, making assemblies for manufacturers of storage systems. During these two decades we have created more than 350,000 m2 of surface space, taking advantage of the height of our clients' spaces.

In this time, we have made orders for brands such as Amazon, Primark, Seat-Wolskwagen, BMW, Airbus, Kawasaki, Tuc Tuc, AR Systems, Harley Davidson, KTM Bizkaia, Ulma, Gas Monkey or Ead Casa, among others.

We are the only national company dedicated to research, design, manufacture and installation of removable high spaces for all kinds of uses. Currently, we have distributors in Spain, France, Italy, Singapore and Hong Kong.

Instalación Tampa


Prototype installation

In a final phase of the design, the prototype is installed in the test area, analyzing possible improvements that facilitate the assembly or optimizing the performance of the product.

When the prototype is validated, it is standardized and published.

prototipo

Validation and Test

At TECRO we carry out exhaustive studies of the mechanical behavior of our removable mezzanines to produce robust and stable structures. In our facilities we have a material resistance testing area, with a press of up to 15 tons, which allows us to carry out exhaustive studies of the real behavior of various components: beams, boards, steps, joints ... which serve to validate the theoretical results of the calculation programs.

In the tests to flexion the deformation and ultimate resistance of the components is verified.

Diseño entreplantas
Diseño entreplantas
Diseño entreplantas
Diseño entreplantas

Method of calculation

The products offered by TECRO have a ten year warranty. Our technical solutions are adapted to the most demanding European building regulations. In fact, we have been part of the Spanish Management Board of FEM (Federation of European Materials Handling).

The calculations are based on the Eurocodes, current European regulations: Other standards are also taken into account, such as the Technical Building Code (CTE), the Industrial Steel Instruction (EAE), ISO 14122, etc.

According to this legislation, several security coefficients are used:

  • Coefficients of Load Increase (1,5 for Overloads of use and 1,35 for the own Weight of the structure);
  • Partial resistance coefficients for each type of material (1.01 strength of the steel in pillars, beams, connectors ..., 1.25 for the joining means and screws, and 3.25 for the agglomerated boards type P4 of the supporting floor) .

Various programs are used that facilitate mechanical 3D design and structural calculation with finite elements.

Logo FEM
Logo FEM

Quality of materials

Tecrostar products are manufactured with the most suitable materials for the proposed technical solutions, combining woods, steels and high quality aluminum.

  • The steels used in beams, pillars and other elements are suitable for structural applications with high resistance (S235, S275 or S3555 depending on the need). The pieces are manufactured with laser cutting processes, folding and forming of maximum precision, to later undergo painting in the oven (coating power) of maximum adhesion with an exceptional finish.
  • Structural screws in 8.8 quality
  • Anodized aluminum suitable for outdoor
  • The wooden boards used to form the supporting floor of the mezzanines can be of European radiata pine plywood, or of high density structural agglomerate board. All the boards are tongue and groove on their four sides, to avoid failures and unevenness in the joints of the modules
  • Other pieces of wood such as the steps and parts of handrails are made of premium quality beech wood

TECRO has a Certificate of the Spanish Association of Maintenance (AEM). We have also received a Gold Medal Award of Merit from the INPEX (Invention and New Product Exposition), the main recognition of innovation in the largest Invention Fair in the USA.

detalle acabados
detalle acabados
detalle acabados
detalle acabados
detalle acabados
detalle acabados
detalle acabados
detalle acabados
detalle acabados
detalle acabados
detalle acabados
detalle acabados